.MANUAL FOR MODELSSMC40 SERIES INDEXERDecember 3, 1999 #L010098
SECTION 2 QUICK START10To begin programming place the cursor on the line you wish toenter the command.Select the Add button by clicking it once on the
SECTION 2 QUICK START11The following is an overview of the program you will write:The initialization of the parameters will be set up first. Base Spee
SECTION 2 QUICK START12STEP 8 - Download the Program ( the Envelope Icon Button )STEP 9 - Run the ProgramTo run theprogram just sent, select the Start
SECTION 3 STEP MOTOR DRIVER13SECTION 3 - STEP MOTOR DRIVERMODEL – DPD72401, DPK72402, & DPK72403 (BLD72 Driver)BILEVEL DRIVEThe basic function of
SECTION 3 STEP MOTOR DRIVER14MOTOR HOOKUPThe DPD72401 Series Driver Packs can drive 6-lead and 8-lead step motors rated from 1 to 7 amps/phase(unipola
SECTION 3 STEP MOTOR DRIVER15MODEL – DPD60401The DPD60401 will deliver a peak current of 5.5 Amperes per phase at 65 Volts, providing outstandingmotor
SECTION 3 STEP MOTOR DRIVER16ADJUSTING THE RUNNING CURRENTThe output current on the Microstep Driver Pack (DPD60401) is setby the Running Current
SECTION 3 STEP MOTOR DRIVER17When configuring the motor in a series configuration(connected from end to end with the center tap floating)multiply the
SECTION 4 FEATURES18SECTION 4- FEATURESPRODUCT HIGHLIGHTS• Speeds from 0.1 Hz to 2,500,000 Hz• 24 Inputs Expandable to 96 Inputs• 24 Outputs• 16,000 B
SECTION 4 FEATURES19MOTOR INPUT BITSHOME TYPE BITThis BIT sets the type of homing to execute when the HOME(+) command is issued.HARD LIMIT INPUT BITTh
SECTION 4 FEATURES20EXTERNAL MODULESExternal Modules offer expansion capabilities foritems that are not available in the Driver Packand are for additi
SECTION 4 FEATURES21 SMC40M-24I INTERNAL WIRING
SECTION 4 FEATURES22THUMBWHEEL SWITCHTo connect a SMC40M -TWS7seven decade thumbwheel switch, simply connect the cable that is includedinto the expans
SECTION 5 INSTALLATION23SECTION 5 - INSTALLATIONUNIT SELECTIONEach SMC40 can be set to 1 of 10 possible unit numbers. This can be changed by turning
SECTION 5 INSTALLATION24DIMENSIONS - DRIVER PACKSINDEXER TERMINAL BLOCK AND SWITCH LOCATION
SECTION 5 INSTALLATION25DIMENSIONS – PCL402 & PCL403
SECTION 5 INSTALLATION26DIMENSIONS - SMC40M - TWS7DIMENSIONS - SMC40M - 24I
SECTION 5 INSTALLATION27AC POWER CONNECTION AND FUSEThe fuse is located in a panel underneath the 115 VAC line cordsocket. See Section 9, on page 44
SECTION 5 INSTALLATION28Pin # Description Pin # Description1 Input #1 10 0 VDC2 Input #2 11 +5 VDC3 Input #3 12 Clamp4 Input #4 13 Output #25 0 VDC 14
SECTION 5 INSTALLATION29PCL INDEXER CONNECTIONS AXIS X, Y, ZPin # Description1 ISO +5 VDC2 Encoder X: Channel A3 Encoder X: Channel B4 Encoder X: Ch
3TABLE OF CONTENTSSECTION 1 - INTRODUCTION...
SECTION 5 INSTALLATION30INDEXER INPUTS (FLAT RIBBON HEADER)PIN # Description PIN # Description PIN # Description1 Input 1 17 Input 9 33 Input 172 0 V
SECTION 5 INSTALLATION31MOTOR CONNECTORSTABLE 10A: Connector MB1 (2) Figure 4: Six Lead Motor ConnectionPinout for BLD72 Driver Series(1 – 7 Amps Bile
SECTION 6 COMMUNICATIONS32PCL HOOKUP DIAGRAMNote: Contact the factory direct if you have questions regarding the hookup procedures.
SECTION 6 COMMUNICATIONS33SECTION 6 - COMMUNICATIONSTALKING TO THE INDEXERAnaheim Automation’s SMC40 Programmable Indexers communicate by using the RS
SECTION 6 COMMUNICATIONS34RS4229 Pin ConnectorFUNCTION DESCRIPTION1 SG signal ground2 CTS+ clear to send3 CTS- clear to send-4 TD+ transmit data+5 TD-
SECTION 6 COMMUNICATIONS35“A MANNER OF SPEAKING” The communication signals supported by Anaheim Automation Indexers are: RECEIVE, TRANSMIT,CLEAR TO SE
SECTION 7 INTELLIGENT SOFTWARE36SECTION 7-INTELLIGENT SOFTWAREDESCRIPTIONIncluded with a SMC40 purchase DriverPack is a Windows software package that
SECTION 7 INTELLIGENT SOFTWARE37THE FOUR PROGRAMSThere are four different program areas available. These are the MainProgram, Program 1, Program 2, a
SECTION 7 INTELLIGENT SOFTWARE38AUTOSTARTINGThe programs that have been tested and ready for execution can be downloaded to the SMC40 Indexerand Autos
SECTION 8 COMMAND DESCRIPTIONS39SECTION 8 - COMMAND DESCRIPTIONSThis section covers the broad range of commands available in the SMC40. Commands are g
4HANDSHAKING SIGNALS... 34DTE VS DC
SECTION 8 COMMAND DESCRIPTIONS40BRANCHING COMMANDSBranching Commands cause the program to go to a specific line number or label. This sometimes willo
SECTION 8 COMMAND DESCRIPTIONS41BRANCH QUIT COMMANDThe BRANCH QUIT command will cause the program to stop execution of the associated program(Main Pro
SECTION 8 COMMAND DESCRIPTIONS42START/ STOP COMMANDSThis grouping of command pertains to functions that will Start and Stop the Motion. All axismotio
SECTION 8 COMMAND DESCRIPTIONS43SLEW COMMANDThis Command will cause the motor to move continuously in the direction specified by a DirectionCommand.Li
SECTION 8 COMMAND DESCRIPTIONS44MOTION PROFILEThe Motor Commands are those commands that affect the motion of the Motor. These commands will setthe p
SECTION 8 COMMAND DESCRIPTIONS45ACCEL/DECEL COMMAND( 1 - 1,000,000 )This defines the acceleration/deceleration (or ramping) of the motor.Line Command
SECTION 8 COMMAND DESCRIPTIONS46OUTPUT COMMANDSSET OUTPUT COMMANDThis will Activate or Deactivate any of the 24 Outputs. Select only the Outputs that
SECTION 8 COMMAND DESCRIPTIONS47USER ENTRY COMMANDSUSER ENTRY COMMANDThis Command allows any Commands to be entered that the Software does not directl
SECTION 8 COMMAND DESCRIPTIONS48PROGRAM 1, 2, 3Start Program 1, 2, 3When the Menu Item Program Start is executed, it starts only the Main Program. To
SECTION 8 COMMAND DESCRIPTIONS49ENCODER COMMANDSENCODER AUTOCORRECT ( Enable/ Disable)This Command will set the Encoder Autocorrection Bit. A 1 will
SECTION 1 INTRODUCTION5SECTION 1 - INTRODUCTIONThis manual is intended to help the user applythe SMC40 family of products in motion controlapplication
SECTION 8 COMMAND DESCRIPTIONS50ENCODER RATIO (EM)This Command will set the Ratio between the Motor and the Encoder. The ENCODER RATIOregister is the
SECTION 9 DIRECT PROGRAMMING51SECTION 9 – DIRECT PROGRAMMINGALPHABETIC QUICKREFERENCE LISTCOMMAND TYPE COMMAND DESCRIPTIONMOTION MA Motor Accel/Decel
SECTION 9 DIRECT PROGRAMMING52Miscellaneous VN Version NumberID IdentifyHC High speed counterHP High PriorityMH Motor Hold Current [X/Y/Z]@ unit selec
SECTION 9 DIRECT PROGRAMMING53TALKING WITH A TERMINAL (TT1R2-1)WARNING: DO NOT CONNECT THE PC AND HANDHELD TO SMC40 AT THE SAME TIME.DOWNLOAD PROGRAM
SECTION 9 DIRECT PROGRAMMING54DIRECT PROGRAMMING QUICK STARTDirect Programming of the Driver Pack can be done with any programming language that canco
SECTION 9 DIRECT PROGRAMMING55TERMINAL COMMANDS (SMTNR2-1 AND TT1R2-1)WARNING: DO NOT CONNECT THE PC AND HANDHELD TO SMC40 AT THE SAME TIME.DOWNLOAD P
SECTION 10 SPECIFICATIONS56SECTION 10 - SPECIFICATIONSPower Requirements7AFusePower Requirements for PCL Versions105/ 125 VAC, 50/60Hz ( Standard
SECTION 10 SPECIFICATIONS57MODULE SPECIFICATIONSSMC40 to Input Module Cable Maximum Length5 feetInputs Internal pull-up Resistor to 5V 1k ohmsMounting
SECTION 10 SPECIFICATIONS58PERFORMANCE CURVES - DPD72401 SERIES
SECTION 11 TROUBLESHOOTING59SECTION 11 - TROUBLESHOOTINGMY COMPUTER WON’T TALK TO THE SMC40When using a computer to communicate to the SMC40, you must
SECTION 1 INTRODUCTION6STEP MOTOR DRIVERA step motor driver is a device that takes inputsignals (usually Clock and Direction) andtranslates this infor
SECTION 12 ERROR CODES60SECTION 12 – ERROR CODESSMC40 (V0.957)57. Warning_ErrorQueueOverflow58. MotorErrors59. XMotor_AutoCorrectionFailure60.
SECTION 12 ERROR CODES61SECTION 12 - error codes (Continued)113. Internal_MissingControllerBEInstructions114. Internal_MissingXIndexerBEInstructions
SECTION 12 ERROR CODES62USING HYPER TERMINALSETTING PARAMETERSWindows 95 or 98 Is recommended when running this program.Exit the SMC40 Software before
SECTION 12 ERROR CODES63SETTING PROPERTIES1. Under the File Menu select Properties.2. Select any used Comport.Direct to Com 23. Click on the Configur
SECTION 12 ERROR CODES64SETTING PROPERTIESBaud = 9600Data Bits = 8Parity = NoneStop Bits = 1Flow Control: Xon / Xoff4. Click on the Advance Button.The
SECTION 12 ERROR CODES65TERMINAL SETTINGS1. Under the Settings Section use the following settings:Select Terminal keys (On)Emulation: Auto DetectBacks
SECTION 12 ERROR CODES66CLEARING ERROR CODES ON THE SMC40Program Checksum Failure (EC 124 on single axisSMC40’s and EC 125 on Dual or Triple SMC40Cont
SECTION 12 ERROR CODES67GETTING STARTEDThe user will need to type in the following instructions:Note: You will NOT see the first few commands. Typeth
SECTION 13 GLOSSARY68SECTION 13 - GLOSSARYAbsolute ModeA positioning coordinate reference wherein all positions are specified relative to some referen
SECTION 13 GLOSSARY69A register or buffer in memory that uses Last-In-First-Out (LIFO) entry and retrieval of data.Soft Limit SwitchThis switch is use
SECTION 2 QUICK START7SECTION 2 - QUICK STARTYou will need: Driver Pack (Single Axis) Compatible Step Motor Serial Cable Computer with Windows 3.1 (or
APPENDIX A COMMUNICATIONS.APPENDIX A – ASCII CODE TABLE** = special character; its representation is device dependent*0 = ASCII NULL character code*1
SECTION 2 QUICK START8STEP3 - Connect a MotorConnect the step motor. Use Section 3, Motor Hook Up to assist. Set the Kick Current to match themotors r
SECTION 2 QUICK START9STEP 6a - Set up the Communication Slide Switch to RS232Refer to Figure 2 (silkscreen) on the side of the Driver Pack for the sl
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